53 reasons why six sigma deployment fails
Hi and welcome to my site: learnsigma.com. It seems like you're new here, so you may want to subscribe to my RSS feed. Thanks for visiting!
Mike Carnell provides a great list of why six sigma deployment fails:
- Not severing themselves from their old job, at least through training
- Treating it as an academic exercise
- Failing to appreciate the complexity of dealing with people
- Failing to recognize Control as the most difficult phase to implement effectively
- Not transferring ownership of the solution to the team as the project progresses (the solution becomes personality dependent)
- Spending to much time on the computer and not enough time in the process
- Not communicating effectively with management - they speak the language of money
- Presenting results as if it were a science project - using things such as ANOVA tables to convey results (graphical representations convey more information faster - you are communicating an idea)
- Avoiding resistance - when you know it is present you have to deal with it
- Creating a exclusive club attitude around the program
- Not sharing the credit for the solution with the team
- Taking credit for work accomplished by another initiative or an ongoing project.
- Focusing on certification rather than the team project and the company’s results
- Not providing the team the opportunity to share the spotlight (have them attend a management presentation or better yet use them in the presentation)
- Generating false data
- Not getting at least a basic understanding of the tools required to do an analysis
- Including special effects in the presentation to cover a lack of content
- Using a large number of slides to cover a lack of content in project reviews
- Running to the Champion to break a roadblock before they try themselves
- Not taking a roadblock to the Champion after they have tried themselves
- No concept of Customer expectations
- No vision related to Customer expectations
- No follow-up on the annual operating plan
- Lack of alignment (horizontal or vertical)
- No visible leadership at the executive level
- Business executives do not show up for report-outs (conveys a lack of priority)
- Deploying Six Sigma without a goal (reason for deployment)
- Deploying Six Sigma with a goal but no plan on how to get there
- Abdicating the deployment plan to a consulting company
- Trying to change the organization without a detailed change process
- Not having metrics in place for management participation
- No metrics for Champions
- Champions do not show up for report-outs
- Having metrics in place but no feedback (or limited feedback annually, semi-annually, quarterly)
- Not having multiple projects queued up for each MBB, BB or GB (so when they complete a project the next one has already been selected)
- Not communicating deployment plans effectively through the organization
- No rewards or recognition program
- A rewards or recognition program that does not recognize teams
- No retention program for trained personnel
- Trying to use contract type agreements to retain MBBs and BBs
- Project selection process does not identify projects related to business objectives
- Middle management operates on their own agenda (feel support is optional)
- No accountability
- Champions do not break roadblocks
- No buy-in at the Process Owner level
- Process Owner believes they have the option to not buy-in
- Supply base supplying poor quality material
- No consequence for suppliers sending bad material (typically because of price)
- No plan to deploy into the Design and Marketing functions after Operations has launched
- Believing a single initiative can/will solve all your problems
- Using BBs for fire-fighting
- Buying cheap software to save money on the deployment
- Training BBs without providing a computer
Are you guilty of any of these?
failure, projects, six sigma, thoughtsPopularity: 42% [?]



Add New Comment
Thanks. Your comment is awaiting approval by a moderator.
Do you already have an account? Log in and claim this comment.
Add New Comment
Trackbacks